Brief introduction to each module of packaging automation

2022.05.25

Overview of technical parameters of each module of Henghuilong Packaging Automation Project

 

Due to the development and marketing needs of the Company, the R&D Technology Center of the Company has developed automatic equipment related to packaging and transportation of relevant roll products (paper, plastic, film, non-woven fabric, etc.), and established relevant technical parameter standards. The technical parameters of relevant functional modules are summarized below for reference by functional departments. Due to the continuous development of the company and the continuous progress of industry technology, the matters or parameters not covered in the text will be further improved and supplemented in the future. New technical function modules will be continuously developed and relevant technical parameters will be formulated according to the development needs of industry automation.
Product horizontal conveyor belt
Function: It is used for horizontal transportation of products before and after packaging.
Configuration: structural frame+wide flat belt+unpowered roller.
Matching belt specification and material: PVC flexible flat belt with width of 500 and thickness of 3mm.
Supporting drum specification: Φ 60X250 hot-dip galvanized (stainless steel material is optional) unpowered drum.
Length of conveyor belt: 5000mm at most according to the project configuration; Minimum 1000mm;
Width of conveyor belt: inner width 610mm;
Applicable product diameter: Φ 400—— Φ 1500;
Power configuration of conveyor belt: three-phase asynchronous motor 1.5KW (brand optional)+high-precision worm gear reducer (brand optional);
Conveying speed: 10-20m/min, adjustable by frequency conversion.
Conveying weight: 600kg/m (product quality/product length)
Product vertical conveying line
Function: used for conveying when the product center is perpendicular to the horizontal plane.
Configuration: structural frame+double chain wheel hot-dip galvanized (stainless steel optional) unpowered roller;
Drum specification and material: Φ 76X1300 hot dip galvanized double chain wheel power drum, the drum length varies according to the product diameter, and the maximum length is 1500mm.
Length of conveyor line: according to the project configuration, the maximum is 2000mm and the minimum is 1200mm;
Width of conveyor line: it is determined according to the diameter of products, and the maximum drum width is 1500mm.
Applicable product diameter: Φ 400—— Φ 1500mm。
Power configuration: 1.5kw three-phase asynchronous motor (brand optional)+precision worm gear reducer (brand optional).
Conveying speed: 10-20m/min, adjustable.
Conveying weight: diameter Φ At 1500, the weight shall not exceed 2000kg.
Chain specification: 10A-1 single row chain.
Automatic product turnover machine
Function: It is used to automatically turn horizontal products into vertical ones without stopping the machine.
Configuration: structural frame+unpowered roller at input end+double sprocket power transmission roller at output end.
Drum specification and material: input end Φ 60X250 hot-dip galvanized (stainless steel is optional) unpowered drum;
Output terminal Φ 76X1300 hot-dip galvanized (stainless steel optional) double sprocket power drum.
Turning mode: hydraulic drive.
Driving power: 1.5KW three-phase asynchronous motor (brand optional)+precision helical gear reducer (brand optional).
Oil cylinder specification: Φ 100X500 standard hydraulic cylinder
Cylinder pressure: 70kg/cm2.
Power configuration of output roller: 1.5kw three-phase asynchronous motor (Siemens Beide)+precision hardened helical gear reducer (Yingyi transmission).
Chain specification: 10A-1 single row chain.
Applicable product diameter and length: diameter Φ 400—— Φ 1500mm, length: 1000-2500mm.
Turning mass: the maximum winding diameter shall not exceed 2000kg.
Automatic steering gear for vertical products
Function: used to rotate the conveying direction of vertical products by 90 degrees.
Configuration: structural frame+double chain wheel power roller+special conveying chain.
Drum specification and material: Φ 76X1300 hot dip galvanized double chain wheel power drum, the drum length varies according to the product diameter, and the maximum length is 1500mm.
Specification and material of conveyor chain: 10B-U2 double row U-shaped cover plate chain (carbon steel or stainless steel material is optional).
Drive mode: two 1.5kw three-phase asynchronous motors+two precision worm gear reducers
Lifting mode: pneumatic lifting.
Applicable product diameter and height: diameter diameter Φ 400—— Φ 1500mm, height 500-1500mm.
Product mass: 2000kg when the maximum diameter is 1500mm.
Automatic product stacking manipulator (stacker)
Functions: The products vertically transported to this stand are stacked in the center to facilitate packaging and storage.
Configuration: equipment rack+centering mechanism+clamping system+lifting system.
Centering mechanism configuration: servo electric cylinder positioning, pneumatically pushing products to center.
Clamping system: 0.75kw servo motor (Siemens) on both sides is equipped with high-precision reducer to independently drive precision ball screw (upper silver), torque mode synchronous control, and precision linear guide mechanism to automatically clamp products.
Lifting system: 7.5kw AC vector variable frequency motor (Siemens Beide) is driven by a precision reducer. Both sides are driven synchronously. The clamped products are lifted to the stacking position through a special drive chain. The products can stay at any height according to the control needs.
Linear unit: Shangyin super large turning moment slider configuration, precise guidance and flexible operation.
Maximum height of avoidance after rising: 2000mm.
Maximum clamping diameter: Φ 1200mm。
Maximum stacking height: 4000mm.
Maximum clamping and lifting weight: 1500kg.
Horizontal wrapping machine
Function: It is used to weigh one or more products placed horizontally, add protective cardboard at both ends, and wind the packaging film as a whole to form an independent package.
Configuration: structural rack+platform+conveying and weighing system+pushing system+film placing and packaging system
Composition of conveyor belt: Henghuilong standard belt pulley conveyor belt is 4400mm long, 1.5kw AC vector frequency conversion (Siemens Beide) motor is driven by precision worm gear reducer. The belt is 500mm wide and 3mm thick, PVC strong flat belt. Φ 60X250 hot dip galvanized unpowered drum with 4 1100kg analog output load cells.
Packing pushing power: hydraulic drive type.
Rotating drive of packaged products: 1.5kw AC vector inverter motor (Siemens Beide) with precision helical gear reducer motor (Yingyi drive).
Placement of end cardboard: two six axis robots assist in placement of end cardboard.
End cardboard clamping: pneumatic clamping.
Auxiliary pressing of products: pneumatic roller pressing.
Wrapping film release packaging: 0.75kw servo motor (Siemens) equipped with precision planetary reducer to drive the lateral movement mechanism; 0.75kw servo motor (Siemens) with precision planetary reducer drive packaging film; The 1kw servo motor is equipped with a precision planetary reducer (Siemens) to drive the lifting of the film guide head. Complete a series of packaging actions.
Labeling machine
According to the needs of customers, the coil labeling machine, the surface labeling of small coil products, and the surface labeling of packaged products are configured.
Configuration: structural rack+label printer+labeling mechanism.
Printer brand: Zebra, with independent printing and automatic stripping mechanism.
According to the customer's production order and the corresponding coding system, automatically produce the corresponding labels, print them in real time, and complete labeling.
RGV track automatic circulation trolley
Functions: Flexible and efficient transfer of products.
Configuration: mechanism body+traveling power system 1.5kw three-phase asynchronous motor with precision helical gear reducer+two-way product conveying system (belt+unpowered roller)
Width of conveyor belt: 610mm (inner width), belt width: 500mm.
Length of conveyor belt: 3250mm, which can be adjusted according to the length of the product. The maximum length is 4000mm.
Drum specification and material: Φ 60X250 hot-dip galvanized unpowered drum.
Automatic lifting system: optional.
Belt drive: 1.5kw three-phase asynchronous motor with precision worm gear reducer.
Trolley traveling speed: 2-10m/min, adjustable.
Belt conveying speed: 5-10m/min adjustable.
Horizontal product 90 degree steering gear (turning machine)
Function: It is used to turn the horizontal placed or transported products to 90 or 180 degrees.
Configuration: functional rack+steering system+conveyor belt
Specification and material of conveyor belt: 500mm wide, 3mm thick, PVC strong flat belt.
Specification and material of conveyor drum: Φ 60X250 hot-dip galvanized unpowered drum.
Power drive of conveyor belt: 1.5kw three-phase asynchronous motor with precision planetary reducer.
Conveying speed: 5-30m/min, adjustable.
Steering drive: pneumatic drive (standard configuration) or motor drive (optional).
Steering angle: 90 degrees/180 degrees.
Applicable product diameter and length: diameter Φ 400—— Φ 1200mm, 1000-2500mm long.
Maximum slewing load: 1500kg.
Small cake turnover machine
Function: It is used to turn the pancake products whose length is much smaller than the diameter from the central horizontal state to the central vertical state.
Configuration: functional rack+turnover system.
Maximum turning diameter Φ 800mm。
The maximum overturning weight is 200kg.
Overturn drive: pneumatic drive.
Double layer stereo warehouse
Function: temporary or medium and long-term storage of intermediate products or finished products. It has an automatic control system, which can automatically enter and exit the warehouse according to certain coding rules, and has the functions of timing and counting.
Configuration: functional rack+counting and timing sensing system.
Maximum specification of products stored in a single warehouse: Φ 1200X2500mm。
Maximum number of layers: 2.
Maximum storage capacity: configured according to project requirements.
Inbound and outbound RGV
Function: It is used for automatic transportation of products in the stereo warehouse.
Configuration: functional rack+servo traveling system+hydraulic lifting system+servo telescopic arm+belt pulley conveyor
Rack material: structural profile.
Servo traveling system: 2kw servo motor (Siemens) is equipped with precision worm gear reducer to drive the whole vehicle to travel back and forth for positioning.
Hydraulic lifting mechanism: driven by a special hydraulic cylinder, the maximum lifting stroke is 1000mm, and the power is 1500w.
Servo telescopic arm: a 2kw servo motor (Siemens) equipped with a precision planetary reducer drives a precision ball screw (upper silver) to push the loading and unloading arm to extend to both sides of the vehicle body for warehousing and unloading. The maximum extension stroke is 1500mm.
Belt pulley conveyor: 1kw independent servo motor (Siemens) is equipped with precision planetary reducer for independent drive, and it operates in both positive and reverse directions. The belt is 250mm wide and 3mm thick; The specially made waist type support roller is 250mm wide.
Maximum diameter of transported products: Φ 1000mm。
Maximum conveying product length: 2500mm.
Maximum weight of transported products: 1500kg.
Maximum lifting height: 1000mm.
Travel mode: wheel track travel.
Traveling speed: 2-5m/min.
Horizontal horizontal transition conveyor belt for products
Function: It is used for the horizontal conveying of the center line of roll products.
Configuration: functional rack+power flat belt+unpowered roller.
Belt specification: 150mm wide, 3mm thick, strong PVC flat belt.
Total number of belts: 2-5 (optional, minimum 2 belts, maximum 5 belts).
Drum specification: Φ 60X150 hot dip galvanized unpowered drum.
Conveying speed: 5-15m/min, adjustable by frequency conversion.
Maximum weight of transported products: 1500kg.
Maximum diameter of transported products: Φ 1200mm。
Maximum width of conveyed products: 2500mm.


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